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Master thesis (f/m/x) Finite-elements modeling of stress fields
Job Description
Req ID:  3467
Place of work:  Köln
Starting date:  01.02.2026
Career level:  Student research project and final thesis
Type of employment:  Part time
Duration of contract:  6 Monate

Remuneration: Remuneration is in accordance with the Collective Agreement for the Public Sector - Federal Government (TVöD-Bund)

Enter the fascinating world of the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt e. V.; DLR) and help shape the future through research and innovation! We offer an exciting and inspiring working environment driven by the expertise and curiosity of our 11,000 employees from 100 nations and our unique infrastructure. Together, we develop sustainable technologies and thus contribute to finding solutions to global challenges. Would you like to join us in addressing this major future challenge? Then this is your place!

 

Climate change and the scarcity of resources are just two of the many factors that make continuous and sustainable materials development essential. The research focus of the Institute of Frontier Materials on Earth and in Space is on the development of innovative material solutions and associated process technologies for the aerospace, energy, transport and security sectors. In close co-operation with other DLR institutes and national and international partners, we carry out both basic and applied research.

 

What to expect

The Department of Thermoelectric Materials and Systems develops and assembles thermoelectric generators (TEGs) demonstrators. The structural integrity of the assembled TEGs is of utmost importance to assure functionality. The contacts between the functional legs of thermoelectric material with the electrode, bridge and ceramic plates to build up a functional device is a crucial and challenging step for technological application.


Mechanically stable joints are designed by control of reaction and diffusion in the contact region. The mechanical demand of the joining under service conditions is simulated using finite-elements modeling, the stress field for the entire TEG and the energy release rate especially at the interconnection zone need to be analyzed for Mg-Si-based legs and the selected electrodes.

 

Your tasks

  • finite-elements (FE) modeling of the stress fields and energy release rate in thermoelectric modules with focus in the electrical joints
  • FE analysis of stresses and energy release rates under unconstrained and constrained mechanical boundary conditions
  • identify material properties required as input for the mechanical modeling and assessment of thermo-physical properties available for TE material and electrodes from literature and calculations
  • further design experiments to obtain missing material properties necessary to feed reasonable input in the FE analysis

 

Your profile

  • completed university degree (bachelor) and ongoing Master's studies in materials science, materials engineering, mechanical engineering or a comparable discipline
  • knowledge on finite-element modeling and FE software, for example experience with ANSYS
  • knowledge on a Programing language, independent programming level
  • interest in experiments to obtain material properties, practical experience of working in mechanical laboratories
  • very good verbal and written communication skills in English
  • commitment and willingness to learn, as well as, a communicative and team-orientated manner

 

We offer

DLR stands for diversity, appreciation and equality for all people. We promote independent work and the individual development of our employees both personally and professionally. To this end, we offer numerous training and development opportunities. Equal opportunities are of particular importance to us, which is why we want to increase the proportion of women in science and management in particular. Applicants with severe disabilities will be given preference if they are qualified.

We look forward to getting to know you!

If you have any questions about this position (Vacancy-ID 3467) please contact:

Johannes de Boor 
Tel.: +49 2203 601 4037